Die casting is a process of producing geometrically complex metal components by using reusable molds known as dies. The metal, which is often a nonferrous alloy such as aluminum or zinc, is melted in a furnace before being fed into dies in a die casting machine. The process involves forcing molten alloy or metal into a mold chamber under high pressure. Die castings are made from metals such as lead, zinc, magnesium, aluminum, copper, and tin-based alloys.
What is the die casting method?
Die casting is a manufacturing method that involves pouring or forcing molten metal into steel molds. Molds, also known as tools or dies, are made of steel and are custom-made for each job. This enables each component to be made with precision and consistency.
What is die casting used for?
Die casting is mostly used for large series production, i.e. casting multiple components of the same type. Despite the use of high pressure throughout the manufacturing process, exceptional casting quality is obtained.
Die casting is one of the most cost-effective and time-efficient forming methods. The benefits of this manufacturing technique include the ability to make hundreds of thousands of castings in a very short period of time utilizing only one mold. All components manufactured are of consistent quality and have very low unit prices.